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Betog is a brand that falls under Jiangsu Beitong Cold Drawn Section Steel Technology Co Ltd. Betog has stringent tolerances when it comes to hexagon steel products, with tolerances falling between ±0.05mm to ±0.1mm. This is a large contributor to Betog's success and customer satisfaction. Betog hexagon steel is used in highly precise industries like machinery, automotive components, and petroleum. Betog is one of the few brands that is able to satisfy the dimensional accuracy requirement, making them a global supplier. Because of Betog's advanced production technologies, self-created molds, and their ISO9001 certification, they have been able to tighten their tolerances. This article looks into the processes that Betog uses to ensure the dimensional accuracy of hexagon steel.
Set up and Maintenance of Mold Development
The quality of molds significantly influences the dimensional precision of Betog hexagon steel. Betog develops its own high-precision molds for various hexagon steel specifications ranging from S5 to 100mm. Each set of molds is produced under strict quality control to ensure the same output in terms of shape and size. Molds undergo regular maintenance and calibration to avoid any deviations from the standards due to wear and tear. To mitigate any mold defects and make sure the molds are in optimum condition, Betog's mold team does thorough inspections and repairs. Betog goes the extra mile to self-develop molds to have precise control for hexagon steel dimensions.
This section focuses on processes that achieve and maintain dimensional accuracy in production. At Betog, over 50 cold drawing production lines are in operation. Each line has a production capacity ranging from 8 to 120 tons. Control systems on each line allow the operational parameters of drawing speed and drawing force to be adjusted and controlled. Cold drawing hexagon steel not only increases strength and hardness, it also improves dimensional uniformity in all cross sections. Betog employs process technicians that manage adjustments in real-time, which allows for deviation corrections as needed. This guaranteed process control results in all hexagon steel produced by Betog to be compliant with the required dimension standards.
To achieve dimensional accuracy in hexagon steel production, choosing high quality raw materials is very important. Durable steel raw materials that satisfy the international standards and take the and take the aGuaranteed Performance Cold Draw process undergo the aGuaranteed Performance Cold Draw process. Prior to going to the production process, the raw materials also undergo rigorous inspections which include analysis of the chemical constituents and dimensions. This process ensures that only the best raw materials will be incorporated in the production and will reduce dimensional variations due to the materials used. By consistent high quality raw materials, it is guaranteed that the hexagon steel will maintain precise dimensions throughout the entire production cycle.
Comprehensive In Process Quality Monitoring
Betog employs comprehensive quality monitoring in every stage of tracking production monitoring to check accuracy. While in production, measuring tools are used to check dimensions of hexagon steel at specific intervals. Technicians do length, width, and thickness inspections real time and compare results to standard specifications. Process adjustments are made to address deviations. Ultrasonic flaw detection tools are used to check for internal defects that could affect dimensions. Monitoring potential issues is to resolve prompt to ensure accurate dimensions.
Professional Finishing and Calibration
The finishing and calibrating stage are essential to ensure Betog’s hexagon steel is to their standards. After cold drawing, hexagon steel goes into three electric annealing furnaces for treatment to relieve internal stress and stabilize dimensions. Straightening machines, of which Betog has ten sets, are to ensure there is no bending or deformation. Final measurements are done with measuring equipment that is high precision and has tolerances of ±0.05 to ±0.1 mm. Betog has laboratories that are professional and test to be sure that their dimensions are correct to international standards. This is why Betog ensures their customers will receive quality dimensions on their products.